Description
Application
The DC-1 single-channel batching module is a gravimetric paint dispenser for raw material addition in paint and chemical production. It delivers ±1g dosing accuracy per 30kg, features a modular design for single- or multi-channel expansion, and integrates with ERP/MES systems. Available in EX and Non-EX versions, the DC-1 gravimetric paint dispenser reduces material waste, automates consumption tracking, and ensures batch consistency. Unlike fully automated systems like the DF-M Disk Type Dispenser, the DC-1 gravimetric paint dispenser is specifically designed to assist in manual addition of other raw materials while recording data, making it ideal for facilities that need a balance between automation and manual flexibility.
Highlights
High-precision gravimetric dispensing eliminates manual dosing errors.
Start with one unit, scale up to 64 circuits as production grows.
Supports manual addition of other raw materials with data recording – ideal for hybrid workflows.
Safe operation in both hazardous and non-hazardous environments.
Product Parameter
| Working Environment | EX/Non-EX |
| Application | Water/Solvent Based Products |
| Number of Circuits | Up to 64 |
| Type of Material Tank | 200L |
| Minimum Container Opening | 280mm |
| Typical Batch Size | ≤ 100 kg |
| Application Product Viscosity | ＜ 6000 CPS |
| Performance | 1-2 min per 20L |
| Valve Type | Two-stage Multi Flow Valve |
| Accuracy | ±1g per 30kg Range |
| Pump Size | 0.5″/1” |
| Valve Cleaner | No Cleaning Required |
| Scale | < 30kg |
| Cabinet | Standard Control Cabinet/Explosion-proof Control Cabinet |
System Components
The DC-1 gravimetric paint dispenser system consists of:
Dedicated channel designed for accurate dosing of one material, ensuring stable and repeatable batching performance in automated production.
Combines precision pumps with a two-stage valve system for fast bulk dispensing and fine final adjustment, improving accuracy while reducing material waste.
Integrated load cell system provides real-time gravimetric feedback, ensuring precise dosing and consistent batch results.
Intelligent control system supports formula management, automated dispensing, and real-time monitoring, enabling seamless integration with production workflows.
Connects with upstream tanks or containers to ensure stable and continuous material supply during batching operations.
Compact and scalable design allows multiple single-channel modules to be combined into a multi-channel system as production demand increases.
Industrial-grade structure with built-in safety protection ensures stable operation, durability, and reliable performance in demanding environments.
Detail Photos & Videos
FAQ
What is the DC-1 gravimetric paint dispenser used for?
The DC-1 gravimetric paint dispenser is designed for precise dosing of a single material within a batching or dispensing system. It is widely used in paint, ink, leather, and chemical production where accurate material control is essential for consistent formulation and color matching.
How does the DC-1 gravimetric paint dispenser ensure high dosing accuracy?
The DC-1 gravimetric paint dispenser uses precision pumps and multi-flow valve technology to control both bulk and fine dosing stages. Combined with real-time measurement, this approach ensures highly accurate and repeatable results, with deviations typically minimized to a very low level in industrial applications.
Can the DC-1 gravimetric paint dispenser be expanded into a multi-channel batching system?
Yes, the DC-1 gravimetric paint dispenser features a modular design that allows multiple units to be combined into a scalable multi-channel system. This flexibility enables manufacturers to start with a single module and expand capacity as production requirements grow
Is the DC-1 gravimetric paint dispenser suitable for automated production environments?
The DC-1 gravimetric paint dispenser is built for integration with automated production lines. It can connect with PLC systems and ink dispensing systems to support formula management, real-time monitoring, and batch traceability, helping improve efficiency and reduce human error in industrial processes.
What’s the difference between the DC-1 single-channel module gravimetric paint dispenser and the DC-X single-channel paint dispenser?
DC-X Single-Channel Paint Dispenser: Each dispenser is equipped with its own scale and explosion-proof device, and each has a display screen on which the feed quantity can be set, effectively functioning as a standalone computer; Suitable for manual dispensing, single-material use, or when materials are completely different and cannot be mixed.
DC-1 Single-Channel Module Gravimetric Paint Dispenser: The entire dispenser comprises a single scale and explosion-proof unit, with a single computer controlling the dispensing mechanisms for all material hoppers, resulting in greater time savings and higher efficiency; suitable for sporadic or frequent dispensing with variable quantities.
