Description
Application
This automated liquid dispenser is primarily designed for lab-scale color matching and small-batch order production. With a weighing accuracy of up to ±0.02g, it can share raw materials with mass production lines. This eliminates batch-to-batch variations and ensures color consistency when scaling up from a lab sample to full production. Furthermore, the system is compatible with mainstream color measurement software and ERP systems.
Highlights
- Weighing accuracy of up to ±0.02g,
- Can share raw materials with mass production lines
- Available in 220g / 750g / 5000g capacities to suit different formula weights;
- Derived from the same source as raw materials for large-scale production
- Ensure color consistency when scaling up from a lab sample to full production.
- Compatible with mainstream color measurement software and ERP systems.
Product Parameter
| Working Environment | EX/Non-EX |
| Application | Water/Solvent Based Products |
| Number of Circuits | Up to 60 |
| Material Tank Type | Shared with batching station: raw material drum / 20L drum |
| Minimum Container Opening | 70mm |
| Typical Batch Size | < 10 kg |
| Applicable Viscosity | < 3500 CPS |
| Performance | 4 min per 100mL / 5 min per 500mL |
| Valve Type | Two-stage multi-flow valve |
| Accuracy | ±0.02 g |
| Valve Cleaner | Automatic |
| Scale | 220g / 750g / 5000g |
| Control Cabinet | Standard Control Cabinet /Pressurized Control Cabinet |
System Components
Two-Stage Multi Flow Valve combines high-precision micro-dosing with rapid filling for superior efficiency.
Supports up to 60 dispensing circuits and shares raw material drums (or 20L tanks) with full-scale production lines, eliminating batch variation.
Provides real-time weighing feedback with ±0.02g accuracy; available in 220g / 750g / 5000g ranges to suit various formula weights.
Fully enclosed self-cleaning mechanism reduces material residue, prevents cross-contamination, and minimizes manual maintenance.
Centralized system control for automated dispensing, safety monitoring, and stable operation.
Compatible with mainstream color-matching software and ERP systems, enabling automated recipe management, data traceability, and digital production scheduling.
Detail Photos & Videos
FAQ
Q1: How does this lab dosing machine ensure color consistency when scaling up from small batches to mass production?
A: The automated liquid dispenser shares the same raw material drums (or 20L tanks) with your full-scale production line. This eliminates batch-to-batch raw material variation, so the color you match in the lab is precisely what you get on the production floor—no re-formulation needed.
Q2: What types of liquids and viscosities can this automated liquid dispenser handle?
A: The automated liquid dispenser handles both water-based and solvent-based products with viscosities up to 3,500 CPS. From thin dyes to thicker pastes, the two-stage multi-flow valve adapts flow rates automatically to maintain ±0.02g accuracy across different material types.
Q3: Can the dispensing system integrate with our existing ERP or color-matching software?
A: Yes. The system of our automated liquid dispenser is pre-configured to interface with leading color measurement software and ERP systems, enabling automated recipe downloads, production task tracking, and full data traceability—eliminating manual data entry errors.
Q4:How does the automatic cleaning system prevent downtime and cross-contamination?
A: The fully enclosed valve port cleaning mechanism activates automatically after each dose, flushing out residual material before the leftover ink dries or hardens. This not only prevents color cross-contamination between batches but also cuts manual cleaning time to near zero.
Q5:What are the minimum container size and batch weight requirements?
A: The Lab dosing machine accepts containers with openings as small as 70mm and typically handles batch sizes under 10kg. For smaller trial runs, optional scale ranges (220g / 750g / 5000g) provide flexibility for formulas as light as a few grams.
Q6:What are the differences between the lab dosing machine and the D2-INK ink dispenser?
The lab dosing machine can be used on the shop floor and utilises raw materials from the same batch as the large-scale colour-matching machine, like the DM-Series automatic dosing unit and DF-M disk type dispenser; there is no need to connect an additional raw material drum, as it can use the large-scale machine’s raw material drum directly.
The D2-INK ink dispenser is primarily used in laboratories; it utilises raw materials from a different batch than the large-scale colour-matching machine, offering greater precision and making it more suitable for producing small batches.
