Achieve over 80% first-time press approval rates, drastically cutting makeready time and substrate waste.
Execute formulas flawlessly, minimizing human error, color adjustment time, and reducing residual ink at the source.
Quickly match and reuse leftover ink via database search, significantly lowering inventory costs.
Seamlessly integrates with your ERP to automatically calculate ink cost & consumption per job, ensuring transparent, accurate financial reporting.
I. Laboratory Formulation Verification System & Residual Ink Formulation Verification System
Our comprehensive laboratory systems ensure the highest accuracy in ink formulation from the outset and enable the efficient reuse of residual inks.
Laboratory Equipment List:
Used for precise addition of ink components in small quantities.
Simulate printing conditions to achieve accurate color evaluation.
Provides objective, digital color data.
The intelligence behind rapid, accurate formula creation and optimization.
Ensures consistent color evaluation under controlled lighting
An essential tool for measuring and controlling ink flow performance.
II. Ink Mixing Room Batch Production System
Ink Mixing Room Equipment List:
- Automated Ink Dispenser (Up to 48 heads; Accuracy: 30kg/±1g, 300kg/±5g)
- Industrial Mixer
- Intermediary Tank
III. Steps for Implementing the Ink Mixing System
- Establish a color difference database, verify new formulas, and create electronic files.
- Enter the original ink return data into the system, manage the data digitally, and quickly and accurately search for potential ink returns.
- Use a color display device and printing machine to control colors and optimize color difference data.
- Conduct training on how to operate the automatic ink mixing system software.
- Conduct training on how to operate the color matching software.
Ⅳ. Value of the ink mixing system
Precision-driven ink dispensing systems deliver measurable ROI through operational excellence:
Reduce press setup time by up to 70% and substrate waste with right-first-time color matching.
Eliminate batch variances through automated formulation execution, reducing residual ink generation by 30-50% while minimizing manual interventions.
Maintain <5% residual inventory via AI-powered retrieval algorithms and real-time utilization tracking.
Enable batch optimization, residual ink redeployment, and touchless order processing through bidirectional SAP/Oracle integration.
Automate ink consumption tracking with job-level cost attribution, enabling precise P&L visibility and waste auditing.
